A certain part automatic edge rounding machining cell

Customer Pain Points

Core Requirements: Focusing on the edge rounding and deburring machining scenarios for XX parts, the client urgently requires the automation of milling and brushing processes to enhance production efficiency and process stability.
Existing Pain Points: In the existing production mode, the entire process—including machining, loading/unloading, and cleaning—relies heavily on manual labor, resulting in low efficiency and susceptibility to errors. Additionally, the absence of a unified digital control system causes equipment to operate in isolation, complicates production scheduling, and makes it difficult to synchronize production rhythms. Furthermore, due to the lack of dedicated tooling and standardized handling systems, the requirements for large-scale, high-precision production cannot be met. There is an urgent need for an integrated automation solution to achieve a breakthrough.

Core Machining and Retrofitting Unit: Upgrades the CNC systems of the client's two existing automatic edge rounding machines and optimizes in-machine inspection programs to realize deviation detection and automatic correction for different parts and machining positions. Paired with a high-precision zero-point positioning system, it solidifies the foundation for machining positioning accuracy, with CHINAF completing full-process retrofitting, debugging, and process adaptation.
Automated Execution Unit: Deploys one six-axis robot, interfaced with CHINAF custom tool libraries, loading/unloading stations, and dedicated fixtures, to realize automatic loading/unloading and precise transfer of parts. Supplemented by the CHINAF degreasing cleaning machine, it completes automatic post-machining cleaning, constructing a closed-loop operation requiring no manual intervention.
Intelligent Control and Safety Protection Unit: Deploys CHINAF PCS Production Manufacturing Management Software to coordinate all equipment for global scheduling and intelligent production planning, monitor status in real-time, and ensure information interoperability. It includes a matching identification system for process parameter matching and is equipped with the CHINAF safety protection system, providing a full-process turnkey, one-stop delivery.

Equipment Efficiency Upgrade, More Stable Quality: Through the retrofitting of automatic edge rounding machine systems combined with high-precision positioning, automatic deviation correction is realized. This significantly improves the stability of qualified parts, reduces the defect rate, and fully unlocks existing production capacity.
Full-Process Automation, Breaking Efficiency Bottlenecks: Collaboration between robots and automated equipment completes the entire closed-loop of machining, transfer, and cleaning. Manual intervention is reduced by over 90%, effectively resolving the pain points of manual operations, resulting in a noticeable leap in production capacity.
Intelligent Control, Empowering Lean Production: The CHINAF PCS system realizes global scheduling and data interoperability, replacing manual ledgers and production planning. This lowers management costs and renders the production process transparent and refined.
One-Stop Integration, Significantly Reduced Costs: CHINAF provides a full-process turnkey service that consolidates the needs of multiple suppliers. With strong adaptability of dedicated fixtures, rapid deployment is possible without large-scale production line modifications, effectively controlling retrofitting costs and later-stage operation and maintenance investments.