Smart Equipment
Solution Introduction
Intelligent Centralized Chip Removal System
Leveraging deep AGV–PCS–FMS data interoperability, the system coordinates production control, equipment status, chip demand, and logistics with bidirectionally synced commands, matching chip-removal tasks precisely to takt time and closing the machining–removal–transfer data loop for unified, coordinated control. It monitors each machine's chip level and conditions, auto-triggers removal, dispatches transfer tasks, and dynamically plans paths with precise docking. With classified collection and eco/safety facilities, it fits complex layouts and continuous operation, meeting environmental and safety standards.
Technical Features
Classified Collection & Chip Traceability
Equipped with classified collection devices, the system sorts chips by material and type (e.g., iron, aluminum, mixed) into separate zones to avoid cross-contamination. A full-process traceability system records every stage—collection, transfer, temporary storage, and off-site disposal—with real-time, queryable data. Leak-proof and dust-suppression facilities are provided, meeting environmental and safety-control standards.
Flexible Path Planning
Paths are dynamically adjusted based on real-time floor conditions, equipment layout, and personnel routes, automatically avoiding obstacles and overlapping work zones. The flexible, reconfigurable routing suits multi-equipment, multi-aisle complex layouts, ensuring efficient, interference-free chip-transfer transit.
High-Precision Positioning Assurance
During operation the system continuously calibrates docking positions, precisely aligning with each machine's chip-discharge port and the centralized waste station. This effectively prevents misalignment and chip spillage, keeping filling and transfer connections tight and stable throughout—suited to long-term continuous chip-removal operation.
Intelligent Automatic Task Scheduling
Continuously monitoring chip accumulation and production conditions at each machine, the system auto-triggers removal demands and intelligently dispatches transfer tasks. It autonomously optimizes job sequencing and staggers the chip-removal flow to avoid task congestion and duplicate work, simplifying on-site management and keeping the process efficient and orderly.
Deep Multi-System Collaboration: AGV+PCS+FMS
Relying on data interoperability among AGV, PCS, and FMS, the system achieves full coordination of production control, equipment status, chip-removal demand, and logistics execution. With bidirectionally synced commands, chip-removal tasks are precisely matched to production cycle time time, closing the data loop across machining, removal, and transfer for unified, coordinated system operation.
Core Value
Controllable Cost
It reduces duplicate work and material waste, raises chip-recycling utilization, and lowers both environmental-compliance and equipment O&M costs—optimizing production and environmental costs in tandem.
Eco-Safe Compliance
Classified chip storage prevents pollution; full-process traceability is queryable and auditable; comprehensive eco-facilities strictly meet emission and workshop safety-control standards, effectively lowering environmental and safety risks.
Strong Scenario Adaptability
It flexibly fits multi-equipment, multi-aisle complex layouts and dynamically adjusts to on-site conditions, serving diverse workshop chip-removal needs while reducing layout-retrofit cost.
Stable Operation
High-precision positioning avoids misalignment and spillage; dynamic path planning keeps transfer smooth; suited to long-term continuous operation, it reduces equipment faults and interruptions, raising overall system stability.
Efficient Process
Closing the machining–removal–transfer data loop and precisely matching chip tasks to takt time, intelligent staggered scheduling avoids congestion and simplifies on-site management, greatly raising workshop chip-removal efficiency and supporting overall production cycle time improvement.
