Smart Equipment
Solution Introduction
Multi-Process Compatible Automatic Changeover System
This system offers exceptional adaptability, featuring broad compatibility with various machining processes—including turning, milling, grinding, and EDM—while precisely accommodating clamping requirements for diverse structures and shapes such as circular, square, and special-shaped workpieces. It achieves a clamping precision of ±0.005mm and clamping consistency error ≤0.005mm. Clamping efficiency is improved by over 80% compared to traditional manual methods, reducing single-piece clamping time from 3–5 minutes to just 30 seconds. The system supports fully automated clamping throughout the process when paired with multi-degree-of-freedom modules and grippers. Furthermore, it allows for exclusive customization based on customer part structures, machining processes, and production line layouts, ensuring seamless adaptation to various manufacturing needs.
Technical Features
Custom Adaptation
Customized according to the customer's part structure, processing technology, and production line layout, seamlessly compatible with existing production systems, reducing the difficulty and cost of production line transformation
Full-Process Automation
Paired with multi degree of freedom modules and grippers, the entire process of material loading, tooling clamping, processing monitoring, and finished product disassembly and unloading can be unmanned, completely eliminating manual dependence and significantly improving production safety
High-Efficiency Clamping Empowerment
The clamping efficiency has been improved by more than 80% compared to traditional manual labor, compressing the clamping time of 3-5 minutes for a single piece to 30 seconds, significantly shortening the production cycle and effectively improving the overall production capacity of the production line
Ultra-Precision Clamping
Using high-precision positioning mechanism and automatic hydraulic fixtures, achieving a clamping accuracy of ± 0.005mm and a consistency error of ≤ 0.005mm, ensuring stable machining quality of workpieces
Multi-Process Tooling Adaptation
Widely covering various machining processes such as turning, milling, grinding, and electrical discharge machining, compatible with workpieces of different structures and shapes such as circular, square, and irregular shapes, suitable for various machining scenarios, without the need for additional specialized clamping equipment
Core Value
Customized Adaptation, Reduced Retrofit Costs
Customized design tailored to the customer's existing production line, without the need for large-scale production line renovation, accurately meeting personalized production needs, effectively reducing production line renovation costs and difficulties
Unmanned Upgrade, Safety & Controllability
Unmanned operation throughout the entire process reduces manual workload, improves production safety, and further ensures clamping consistency, stabilizing production quality
Efficiency Improvement & Cost Optimization
Significantly shorten the clamping cycle, reduce production waiting time, help improve overall production capacity of the production line, further enhance production efficiency, and reduce production costs
High Precision Safeguarding Quality
With ultra-high clamping accuracy and consistency, stable workpiece processing quality provides solid hardware support for high-quality production
Enhanced Adaptability, Reduced Investment Costs
Comprehensive coverage of clamping requirements for multi process and multi shape workpieces, without the need for dedicated clamping equipment, effectively reducing equipment investment costs
