Smart Equipment
Solution Introduction
Intelligent Centralized Chip Removal System
By relying on deep data exchange among AGV, PCS, and FMS systems, we achieve comprehensive linkage between production control, equipment status, chip removal requirements, and logistics execution. The system instructions are synchronized in both directions, and the chip removal tasks are accurately matched with the production pace. We open up the data loop of the entire process of processing, chip removal, and transportation, and realize unified control and collaborative operation of the entire chip removal system. Real time monitoring of chip inventory and production conditions of each machine tool, automatic triggering of chip removal requirements, intelligent issuance of transfer tasks, precise calibration of parking positions, dynamic adjustment of travel paths, equipped with waste sorting and collection devices and environmental safety facilities, suitable for complex workshop layouts and long-term continuous chip removal operations, strictly in line with environmental and safety control standards
Technical Features
Traceability of Classified Chip Collection
Equipped with a classification collection device, it can be stored in different zones according to the material and type of waste (such as iron shavings, aluminum shavings, mixed shavings) to avoid mixed pollution; Establish a full process traceability system for waste disposal, collecting, transporting, temporarily storing, and sending out data for disposal in real-time, traceable, and equipped with leak and dust prevention facilities, in compliance with environmental protection and safety control standards
Flexible Path Planning
Dynamically adjust the travel path based on real-time road conditions, equipment layout, and personnel flow in the workshop, automatically avoid obstacles and cross operation areas, with flexible and variable route layout, suitable for complex workshop layouts with multiple devices and channels, ensuring efficient passage and non-interference in chip transportation
High-Precision Positioning Assurance
Real time calibration of the docking position during operation, precise alignment of the chip discharge ports and centralized waste stations of various equipment, effectively avoiding docking deviation, debris spillage and other problems, ensuring tight and stable waste loading, transportation and connection throughout the process, and adapting to long-term continuous chip discharge operations in the workshop
Automatic Scheduling of Intelligent Tasks
Real time monitoring of chip inventory and production conditions of each machine tool, automatic triggering of chip removal requirements, intelligent issuance of transfer tasks, independent optimization of operation sequence, staggered arrangement of chip removal processes, effectively avoiding task congestion and repetitive operations, simplifying on-site management, and continuously ensuring efficient and orderly chip removal processes
Deep Collaboration of AGV + PCS + FMS Multi-System
By relying on the data exchange of AGV, PCS, and FMS multiple systems, we achieve comprehensive linkage between production control, equipment status, chip removal requirements, and logistics execution. The system instructions are synchronized in both directions, and the chip removal tasks are accurately matched with the production pace. We open up the data loop of the entire process of processing, chip removal, and transportation, and realize unified control and collaborative operation of the chip removal system
Core Value
Controllable Costs
Reduce repetitive tasks and material waste, improve waste recycling efficiency, reduce environmental compliance and equipment operation and maintenance costs, and achieve bidirectional optimization of production and environmental protection costs
Environmental Safety & Compliance
Waste sorting and storage to avoid pollution, traceable and traceable throughout the entire process, complete environmental protection facilities, strict compliance with environmental emission and workshop safety control standards, effectively reducing environmental and safety risks
Strong Scenario Adaptability
Flexible adaptation to complex workshop layouts with multiple devices and channels, dynamically adjustable according to on-site working conditions, taking into account the chip removal needs of different workshops, and reducing layout renovation costs
Stable Operation
High precision positioning avoids docking deviation and debris scattering problems, dynamic path planning ensures smooth transportation, adapts to long-term continuous operations, reduces equipment failures and work interruptions, and improves the stability of the chip removal system operation
High Process Efficiency
Open up the data loop of the entire process of processing, chip removal, and transportation, accurately match chip removal tasks with production pace, intelligently stagger scheduling to avoid congestion, simplify on-site management, significantly improve workshop chip removal efficiency, and help improve overall production pace
