Intelligent Software System
Solution Introduction
Intelligent Central Tool Management System
This system adopts a three-dimensional storage architecture and modular combination design, maximizing the use of workshop space and achieving high-density centralized storage of cutting tools. It has high-density flexible storage expansion capability and can be flexibly expanded according to production capacity, process, and tool category requirements, without the need for large-scale on-site renovation; Complete recording of tool lifecycle data, achieving full process traceability, and meeting high-end manufacturing compliance requirements; Real time collection of tool working conditions, achieving life prediction and health management, and early warning of abnormalities; Integrating order and equipment status to achieve intelligent tool scheduling and optimize resource utilization; It can complete the unmanned connection and transportation of cutting tools throughout the entire process, linking machine tools and logistics units, and adapting to the high cycle production needs of flexible production lines
Technical Features
High precision intelligent connection and transportation
Realize unmanned operation of the entire process of automatic tool delivery, precise connection, machine distribution, and recycling and storage; Seamless linkage with machine tools, logistics units, and three-dimensional warehouses, with small docking errors and stable operation, suitable for high cycle and continuous production needs of flexible production lines
Intelligent scheduling and resource optimization
Combining order planning, process arrangement, and equipment status for global intelligent scheduling, automatically matching the optimal tool model and tooling resources; Coordinate the rotation and staggered allocation of cutting tools, balance load losses, reduce idle waiting and duplicate purchases, and activate tool assets
Tool life prediction and health management
Real time collection of tool working condition information, dynamic analysis of blade wear and other operating conditions, and accurate deduction of remaining service life; By early warning of production abnormalities, traditional passive tool changing has been upgraded to scientific active operation and maintenance, stabilizing processing pace and product yield
Full lifecycle traceability of cutting tools
Complete records of tool storage calibration, processing and use, maintenance, wear and tear, and scrap data throughout the entire cycle, with automatic synchronization and retention of information throughout the entire process, forming a complete chain of records, achieving transparency in tool circulation, standardized management, and meeting the requirements of high-end manufacturing quality control and compliance traceability
High density flexible storage expansion
Adopting a three-dimensional storage architecture and modular combination design, maximizing the utilization of limited space in the workshop, and achieving high-density centralized storage of a large number of cutting tools; Has strong flexible expansion capability, can flexibly expand storage units and storage capacity with the increase of production capacity, process upgrading, and tool categories, without the need for large-scale on-site renovation, and is suitable for the medium and long-term development plan of enterprises
Core Value
Unmanned linkage, compatible with flexible production lines
Unmanned connection and transportation throughout the entire process, seamlessly linking various units of the production line, stable operation, precise docking, adapting to the high cycle and high continuity production needs of flexible production lines, and improving the continuity of the production line
Optimize resources, reduce costs and increase efficiency
Global intelligent scheduling enables rational allocation of tool resources, reduces idle and duplicate purchases, revitalizes tool assets, lowers consumable costs and production waiting times, and enhances overall production efficiency
Proactive operation and maintenance, stable quality
Tool life prediction and abnormal warning, replacing passive tool replacement with active operation and maintenance, avoiding production interruptions caused by tool failures, stabilizing machining cycles, and ensuring product yield
Traceability compliance, standardized management
The data of the entire life cycle of cutting tools can be traced and verified, forming a standardized management system that meets the requirements of high-end manufacturing quality control and compliance, and avoids the risks of management confusion and traceability loss
Efficient utilization of space, suitable for long-term development
The three-dimensional storage design maximizes the value of workshop space, with flexible expansion capacity that does not require large-scale renovation. It can be flexibly adjusted with enterprise production capacity and process upgrades, reducing renovation costs and adapting to medium - and long-term production development plans
