Smart Equipment
Solution Introduction
Flexible and efficient adaptability
This equipment features a high-end 5-axis linkage control system enabling multi-axis synchronous motion to complete complex part machining without repeated clamping. It integrates grinding-milling composite processing for multi-process integration, and is equipped with a high-flow high-pressure cooling system, dual (top + table) wheel dressing systems, and a large-capacity intelligent tool magazine to ensure stable and efficient machining. With a high-rigidity structure and full closed-loop control combined with dual compensation functions, it achieves ultra-high precision stable machining. Focusing on aero-engine and gas turbine blade machining, it provides turnkey process solutions backed by a professional technical team to fully support customers’ end-to-end production requirements.
Technical Features
Professional technical team providing full-spectrum support.
We have a professional and complete technical team, covering four core areas: equipment design, precision assembly, after-sales operation and maintenance, and process solutions. The design team precisely adapts to customer needs to customize equipment, the assembly team ensures precise assembly and stable operation of equipment, the service team provides timely after-sales maintenance and operation support, and the process team customizes processing technology solutions to fully support customers' entire process from equipment selection to mass production
Focusing on aero-engine/gas turbine blades, providing turnkey process solutions.
The core focus is on the processing of high-end precision parts such as aircraft blades and gas turbine blades, while adapting to the processing needs of various complex precision parts in the civilian field; Not only does it provide processing equipment, but it also offers a comprehensive process solution that includes process planning, fixture design, fixture manufacturing, programming debugging, trial cutting verification, and mass production, accurately matching the processing needs of different fields and parts
Dual Compensation Function
Equipped with dual core functions of precision compensation and machining compensation, ensuring comprehensive machining accuracy; Real time correction of precision deviation caused by equipment operation and tool wear through precision compensation; Processing compensation dynamically adjusts processing parameters based on processing conditions, part deformation, etc., optimizes processing trajectories, effectively offsets various interference factors, ensures stable processing accuracy, and reduces scrap and repair rates
Ultra-High Precision Stable Machining
The whole machine adopts a high rigidity structure and precision transmission components, combined with a fully closed-loop control logic, to achieve precise and stable grinding processing. It strictly controls key dimensions, blade profiles, form and position tolerances, and surface smoothness. The batch processing consistency is strong, fully adapting to the mass production standards of high-precision components such as aircraft and gas turbine blades
Large-Capacity Intelligent Tool Magazine System
Configure a large capacity enclosed intelligent tool library to store multiple grinding tools in a centralized manner, covering the needs of multiple machining processes. Support automatic tool selection and quick tool change connection in each process, reduce downtime and tool change time, ensure uninterrupted operation of the production line, and adapt to unmanned and automated flexible production line integration applications
Top + Table Dual Dressing System
Adopting a dual-system layout with a top-mounted wheel dresser and a table-type wheel dresser, it enables on-demand dressing of the wheel’s OD, face, and profile across the entire grinding wheel. This promptly corrects issues such as wheel wear, glazing, and deformation, continuously ensuring wheel profile accuracy and cutting performance. The system is well-suited for long-duration continuous grinding operations, maintaining stable machining performance over extended periods.
High-Flow High-Pressure Cooling System
Equipped with a high-flow, high-pressure cooling system, it rapidly removes heat generated during machining to prevent thermal deformation of parts and overheating damage to tools. Nozzles can automatically switch and adapt based on part models and machining positions, ensuring coolant is precisely sprayed onto the machining zone for uniform, dead-angle-free cooling. This effectively extends tool life while ensuring machining precision and surface quality.
Grinding-Milling Composite Machining
Breaking the traditional single-process mode, it integrates high-precision grinding and milling core functions into one unit, enabling multiple processes—such as grinding, milling, and profiling—on a single machine without cross-equipment transfer or repeated clamping. This streamlines the machining process, shortens the production cycle, and ensures consistency of machining precision across processes.
5-Axis Linkage
Equipped with a high-end 5-axis linkage control system, it enables synchronous multi-axis联动 operations, allowing complete machining of complex surfaces and special-shaped structures without repeated clamping. This reduces clamping errors and auxiliary time while improving machining flexibility, adaptability, and precision, meeting the complex machining requirements of high-end precision parts.
Core Value
Full-Cycle Support, Eliminating Operational Concerns
Our professional technical team provides full process support, covering equipment customization, assembly, after-sales operation and maintenance, and process solution design, to fully meet customer needs, safeguard the entire production process for customers, and reduce operational risks
Precise Adaptation, Rapid Production Deployment
Focusing on high-end precision parts processing, we provide a comprehensive process solution that accurately matches the processing needs of different fields and parts, helping customers quickly implement production, improve processing efficiency and quality
Controllable Precision, Ensuring Mass Production Quality
The high rigidity structure, fully closed-loop control, and dual compensation function work together to ensure stable machining accuracy, strong batch consistency, and meet the mass production standards of high-precision components such as aircraft and gas turbine blades, reducing waste and repair losses
Intelligent & Convenient, Compatible with Automated Production Lines
Large capacity intelligent tool library realizes automatic tool selection and rapid tool change, reduces downtime, adapts to unmanned and automated flexible production lines, improves continuous operation efficiency of production lines, and reduces manual intervention costs
Stable & Long-Lasting Performance, Reduced Loss Costs
The synergistic effect of high flow high-pressure cooling system and dual grinding wheel dressing system extends the service life of cutting tools and grinding wheels, reduces equipment wear and tear, ensures long-term stable operation of equipment, and reduces production consumables and maintenance costs
High-Efficiency Machining, Enhanced Adaptability
The combination of five axis linkage and milling composite processing reduces clamping and transportation links, shortens production cycles, improves processing flexibility and accuracy, and easily meets the processing needs of high-end precision parts and complex structural parts
