Hanfeng PCS is independently developed by the company, holding 8 software copyrights with its version iterated to 5.0. It establishes a technological system featuring independent intellectual property rights and high technical barriers. With fully autonomous and controllable core technologies, it is fully compatible with domestic operating systems and hardware, solidifying the technological security foundation in a trusted computing environment.
Equipped with an AI-powered intelligent scheduling engine for dynamic optimized production planning, the system possesses full closed-loop adaptive machining control capabilities. It collects full-dimensional production data—including orders and equipment—to achieve transparent management, supports equipment health monitoring, and is compatible with diverse production scenarios. With its flexible manufacturing and highly configurable platform capabilities, it precisely adapts to customized production demands involving multi-variety, small-batch workflows.
Intelligent Software System
Solution Introduction
Intelligent Flexible Automation Production Line Control System
Technical Features
Platformization, high maturity, and high configuration
Adopting a highly open and configurable architecture, there is no need to rely on customized development. Customers can independently add processing units, warehousing equipment, and logistics stations according to their own production pace. Support independent transformation of production lines, workstation stacking, capacity expansion and process upgrading in the later stage, with full process lightweight adjustment, without the need for large-scale system transformation, significantly reducing the cost of production line upgrading in the later stage, and adapting to the medium and long-term development needs of enterprises
Flexible Production
Facing the trend of multi variety, small batch, and customized production, breaking through the limitations of traditional dedicated lines, the same production line can be compatible with synchronous mixed production of different structures, processes, and specifications of parts. The new product does not require hardware modification on the production line, and can be quickly added and put into production through modular process configuration and parameter input, greatly reducing the introduction cycle of new products; Combined with intelligent scheduling strategies, production plans, tooling logic, and workflow can be automatically switched according to order requirements, achieving unmanned and rapid production changes, improving the versatility, reuse rate, and overall output efficiency of the production line
Equipment Health Management
Relying on the intelligent operation and maintenance monitoring module of the device, real-time collection of device operation data is carried out, and a device lifecycle health portrait is constructed based on multi-dimensional data fusion. By using AI algorithms to accurately identify abnormal equipment operation and early warning signs, issuing early warnings and pushing targeted maintenance suggestions, the transformation from "post repair" to "predictive maintenance" is achieved, effectively avoiding unplanned downtime and ensuring the continuous and stable operation of the production line
All element and full link data collection and precipitation
Automatically collect comprehensive production data covering orders, equipment, processes, quality, etc., to achieve complete recording and secure storage of production process data. Configure a visual data dashboard to display core indicators such as equipment operation, order progress, and quality analysis in real-time, making the production line status clear at a glance; Establish a product lifecycle traceability system, support quality traceability by order, batch, and process, achieve transparent management of the entire production process, and provide accurate decision-making basis for management
Fully closed-loop adaptive processing control
Adopting a fully closed-loop adaptive processing control mode, connecting the data of equipment, process, and detection throughout the entire chain, and achieving full domain collaborative control of production line hardware and digital resources; Building a closed-loop adaptive manufacturing system with global collaboration and data integration as the core path, effectively improving product processing accuracy, ensuring and stabilizing consistent output of product quality
Compatible with multiple production scenarios
Support independent management of single devices and collaborative control of multiple devices online, which can be flexibly deployed according to the enterprise's production capacity and development stage; Support seamless switching between fully automated unmanned and manual intervention modes, ensuring production continuity and enhancing production line organizational flexibility and emergency response capabilities
AI智能调度
Equipped with a self-developed AI intelligent scheduling engine, it can dynamically optimize production scheduling plans in real time based on order priority, equipment status, and material supply, automatically balance equipment load, reduce equipment idle and process waiting time, effectively compress overall production pace, improve equipment comprehensive utilization, and perform outstandingly in multi variety and variable batch production scenarios, achieving maximum production line efficiency
Independent R&D, Autonomous & Controllable, Localization
Independently developed by Hanfeng, the system holds 8 software copyrights with its version iterated to 5.0. Featuring fully autonomous and controllable core technologies, it establishes a high-technical-barrier system and is fully compatible with domestic operating systems and hardware, solidifying the technological security foundation in a trusted computing environment.
Core Value
Scalable and configurable, reducing long-term costs
High configuration platform architecture, supporting independent expansion and upgrading, without the need for large-scale system transformation, reducing the cost of later production line upgrades and iterations, and meeting the medium and long-term development needs of enterprises
Flexible empowerment, fast response
Breaking through the limitations of dedicated lines, supporting mixed production of multiple specifications of parts and rapid introduction of new products, achieving unmanned and rapid production switching, accurately adapting to the trend of multi variety, small batch, and customized production, and improving the universality of production lines and market response speed
Safe operation and maintenance, reducing costs and increasing efficiency
The predictive maintenance mode of equipment can avoid unplanned downtime in advance, ensure the continuous and stable operation of the production line, extend the service life of equipment, reduce equipment failure losses, and effectively reduce equipment operation and maintenance costs and production interruption losses
Transparent management and scientific decision-making
Full dimensional data collection and visualization presentation, achieving transparency in the entire production process, combined with a full lifecycle traceability system, providing accurate decision-making basis for management and improving the level of management refinement
Closed loop quality improvement, stable quality
Fully closed-loop adaptive processing control, connecting the entire data chain to achieve collaborative control, effectively improving product processing accuracy, ensuring continuous and stable output of product quality, and reducing quality risks
Flexible adaptation to ensure continuous production
Compatible with multiple production scenarios and modes, can be flexibly deployed according to enterprise development, quickly respond to abnormal working conditions, ensure production continuity, and enhance production line response flexibility
Intelligent efficiency improvement, activate production capacity
AI intelligent scheduling achieves dynamic optimization of production scheduling, effectively balances equipment load, compresses production pace, significantly improves equipment utilization and overall production line efficiency, maximizes production capacity in multi variety and variable batch production scenarios, and reduces production losses
Autonomous and controllable, building a strong foundation for innovation and security
Fully independently developed core technologies, possessing independent intellectual property rights, compatible with domestic operating systems and hardware, completely eliminating external technological dependence, building a strong technological security foundation in the information and innovation environment, and ensuring long-term stable operation of the system and production data security
