Intelligent Software System
Solution Introduction
HF-PCS(Intelligent Flexible Automated Process Control System)
HF-PCS is our proprietary line-control system—8 software copyrights, iterated to v5.0, fully autonomous with a high technical barrier and no foreign dependency. It runs on domestic OS and hardware, securing the Xinchuang (domestic IT) environment. An embedded AI scheduling engine dynamically optimizes sequencing; full-closed-loop adaptive machining control plus full-dimension data capture enable transparent management and equipment health management. Compatible with varied scenarios and built as a highly configurable platform, it precisely fits high-mix, low-volume, customized production.
Technical Features
Platform-Based, Mature, Highly Configurable
Adopting a highly open, configurable architecture that needs no custom development, customers can independently add machining cells, storage equipment, and logistics stations per their own production rhythm. It supports later autonomous line reconfiguration, workstation addition, capacity expansion, and process upgrades through lightweight adjustments—no large-scale system overhaul—greatly lowering future upgrade cost and fitting mid-to-long-term enterprise growth.
Flexible Production
Aimed at the high-mix, low-volume, customized trend, it breaks the traditional dedicated-line limitation—one line runs structurally, process-, and spec-different parts together in mixed-model production. New products need no hardware retrofit; modular process configuration and quick parameter entry enable model addition and fast ramp-up, sharply shortening new-product introduction. With intelligent sequencing, production plans, tooling logic, and workflows auto-switch by order demand, enabling unmanned rapid changeover and raising line generality, reuse, and overall output efficiency.
Equipment Health Management
Relying on an intelligent O&M monitoring module, it collects equipment data in real time and, via multi-dimensional data fusion, builds a full-life-cycle equipment health profile. AI algorithms precisely identify anomalies and early fault symptoms, issuing advance warnings with targeted maintenance advice—shifting from "reactive maintenance" to "predictive maintenance," effectively avoiding unplanned downtime and securing continuous, stable line operation.
Full-Element, Full-Link Data Collection
It automatically captures full-dimension production data—orders, equipment, processes, quality—recording and securely storing the entire process. A visual data dashboard displays core metrics (equipment status, order progress, quality analysis) in real time for at-a-glance line visibility. A product full-life-cycle traceability system supports quality traceability by order, batch, and process, enabling transparent full-process management and providing management with a precise decision basis.
Full-Closed-Loop Adaptive Machining Control
Using a full-closed-loop adaptive machining-control model, it connects equipment, process, and inspection data across the link for holistic coordinated control of physical and digital resources. Through global coordination and data integration, it builds a full-closed-loop adaptive manufacturing system that effectively raises machining accuracy and secures consistent, stable product quality.
Compatible with Multiple Production Scenarios
It supports both standalone equipment management and multi-device linked control, deployable flexibly by capacity scale and development stage. Seamless switching between fully automatic unattended and manual-intervention modes safeguards production continuity and raises line organizational flexibility and emergency response.
AI Intelligent Scheduling
Equipped with a proprietary AI scheduling engine, it dynamically optimizes sequencing in real time based on order priority, equipment status, and material supply, automatically balancing equipment load to cut idle running and process waiting—effectively compressing overall takt time and raising overall equipment utilization. It excels in high-mix, variable-batch production, maximizing line efficiency.
Proprietary R&D, Autonomous & Controllable, Localized
Independently developed by CHINAF, it holds 8 software copyrights and has iterated to v5.0. All core technologies are fully autonomous and controllable, forming a high-barrier technology system that fully adapts to domestic operating systems and hardware, building a secure technology foundation for the domestic IT-secure (Xinchuang) ecosystem.
Core Value
Expandable & Configurable, Lower Long-Term
Cost The highly configurable platform supports autonomous capacity expansion and upgrades without large-scale system rework, lowering future line-upgrade and iteration cost and meeting mid-to-long-term enterprise needs.
Flexible Empowerment, Rapid Response
Breaking dedicated-line limits, it enables mixed-model production of multi-spec parts and fast new-product introduction with unmanned rapid changeover, precisely fitting the high-mix, low-volume, customized trend and raising line generality and market responsiveness.
Safe O&M, Cost Down & Efficiency Up
Predictive maintenance avoids unplanned downtime in advance, securing continuous stable operation while extending equipment life and cutting fault loss—effectively lowering O&M cost and production-interruption loss.
Transparent Control, Scientific Decisions
Full-dimension data capture and visual presentation deliver transparent full-process management; combined with full-life-cycle traceability, it gives management a precise decision basis and raises management refinement.
Closed-Loop Quality, Stable Output
Full-closed-loop adaptive machining control integrates link-wide data for coordinated control, effectively raising machining accuracy and securing consistent, stable product quality while lowering quality risk.
Flexible Adaptation, Continuous Production
Compatible with multiple scenarios and modes, it deploys flexibly by enterprise growth, responds rapidly to abnormal conditions, safeguards production continuity, and raises line response flexibility.
Intelligent Efficiency, Activated Capacity
AI scheduling dynamically optimizes sequencing, balancing load and compressing takt time to greatly raise overall equipment utilization and line efficiency, maximizing capacity in high-mix, variable-batch production while cutting production loss.
Autonomous & Controllable, Securing the Xinchuang Base
Fully self-developed core technologies with proprietary IP adapt to domestic OS and hardware, completely removing external dependency and building a secure foundation for the domestic IT-secure (Xinchuang) ecosystem—ensuring long-term stable operation and production-data security.
