Success Cases
Success Cases
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Blade XXXX Flexible Grinding Production Line

Customer Pain Points

  • Core Requirements:
    The customer's demand focuses on the high-precision, high-consistency flexible manufacturing of aviation guide vanes.
  • Existing Bottlenecks:
    The existing machining mode heavily relies on manual experience, with issues such as dispersed processes and unstable takt time, making it hard to meet the stringent tolerance standards of the aviation sector.
    Meanwhile, the lack of real-time closed-loop control and intelligent compensation mechanisms makes it hard to further raise the yield rate.
    Moreover, weak inter-equipment coordination limits full-process traceability and production efficiency.
    Therefore, the customer urgently needs to build a fully automated flexible production line to systematically resolve current bottlenecks and achieve a leap-forward upgrade in manufacturing capability.

Core configuration of the line body

  • Core Machining: Two imported five-axis grinding-milling centers, realizing integrated precision machining of grinding, milling, and drilling.
  • Intelligent Logistics: Six-joint robot, high-precision zero-point positioning system, custom material warehouse, and loading/unloading stations build a full-process automated logistics closed loop.
  • Quality Control: CMM (with constant-temperature room), cleaning station, marking equipment, and identification system ensure precise inspection and quality traceability.
  • Integration & Assurance: HF-PCS production management software, custom fixtures, and safety protection system, paired with a dual-machine hot-standby architecture, deliver one-stop turnkey delivery.

Core Value

  • Ultimate Quality: Relying on full-closed-loop automatic compensation and fixture compensation technology, product yield rate reaches 99.99%, perfectly meeting the stringent standards of aviation parts, thoroughly resolving the pain points of yield rate and consistency, and consolidating the customer's product market competitiveness.
  • Industry Benchmark: Filling the domestic technological gap, the project won the second prize of the "2023 Shaanxi Province Aviation Society Science and Technology Award", helping the customer establish a leading position in high-end flexible manufacturing and enhancing industry influence.
  • Cost Reduction & Efficiency Gain: Full-process automation replaces manual labor, reducing errors and labor cost; the HF-PCS system achieves equipment coordination and process optimization, shortening the takt time of machining; dual-machine hot standby ensures continuous production, improving overall production efficiency and delivery efficiency.
  • Worry-Free Implementation: The turnkey project is fully responsible for configuration, integration, commissioning, and the entire process, lowering the customer's project implementation and operation management costs, and accelerating their digital and intelligent transformation.