Success Cases
Success Cases
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Intelligent Integrated Cell System for Part XXXX

Customer Pain Points

  • Core Requirements:
    Focused on the edge-rounding and deburring machining scenarios of [Part XX], the customer urgently needs automated milling and brushing operations to improve production efficiency and process stability.
  • Existing Bottlenecks:
    Under the existing production mode, the entire process—machining, loading/unloading, and cleaning—heavily relies on manual labor, low in efficiency and prone to errors.
    Meanwhile, the lack of a unified digital control system leaves equipment operating in isolation, with cumbersome scheduling and hard-to-coordinate production rhythms.
    Moreover, without dedicated fixtures and a standardized loading/unloading system, it is difficult to meet large-scale, high-precision production demands—an integrated automated solution is urgently needed to achieve a breakthrough.

Core configuration of the line body

  • Core Machining & Retrofit Unit: Upgrades the CNC systems of the customer's 2 existing automatic edge-rounding machines, optimizing in-machine inspection programs to realize deviation detection and automatic correction for different parts and machining positions; paired with a high-precision zero-point positioning system to lay the foundation for machining positioning accuracy; CHINAF completes full-process retrofit, commissioning, and process adaptation.
  • Automation Execution Unit: Deploys 1 six-axis robot, linked with CHINAF custom fixture library, loading/unloading stations, and dedicated fixtures, to achieve automatic part loading/unloading and precise handling; equipped with a CHINAF degreasing & cleaning machine for automatic post-machining cleaning, building a closed-loop operation free from manual intervention.
  • Intelligent Control & Safety Protection Unit: Deploys HF-PCS production management software to coordinate all equipment for global scheduling and intelligent planning, monitor status in real time, and ensure information interoperability; equipped with an identification system for process-parameter matching; provided with a CHINAF safety protection system, delivering a full-process turnkey one-stop solution


Core configuration of the line body

Core Value

  • Equipment Performance Upgrade, More Stable Quality: Through the retrofit of the automatic edge-rounding machines' systems combined with high-precision positioning, automatic deviation correction is achieved, greatly improving the stability of qualified parts, reducing defect rate, and fully releasing existing capacity.
  • Full-Process Automation, Breaking the Efficiency Bottleneck: The robot coordinates with automated equipment to complete a closed loop of machining, handling, and cleaning; manual intervention reduced by over 90%, efficiently resolving the pain points of manual operation, with a notable capacity leap.
  • Intelligent Control, Empowering Lean Production: The HF-PCS system achieves global scheduling and data interoperability, replacing manual ledgers and planning, lowering management cost, and making the production process transparent and refined.
  • One-Stop Integration, Greatly Reducing Cost: CHINAF provides full-process turnkey service, consolidating multi-supplier needs; the dedicated fixtures are highly adaptable, enabling rapid implementation without large-scale line retrofit, and effectively controlling retrofit cost and later O&M investment.