A certain precision component intelligent cell integration system

Customer Pain Points

Core Requirements: Targeting the common challenges faced by precision small-component parts under traditional production modes, a tailored intelligent upgrade solution is designed.
Existing Pain Points: The production process is complex, involving the connection of multiple processes such as turning, milling, precision turning, and grinding. The numerous manual intervention points make it difficult to control consistent quality. The original production line lacks a systematic tool life management and automatic tool setting mechanism, resulting in insufficient machining stability. Meanwhile, efficiency is low in auxiliary links such as warehousing logistics, waste chip/liquid treatment, and equipment maintenance, and data silos are severe, failing to meet modern flexible production and digital traceability requirements.

Core Machining Equipment: Integrates turn-milling compound centers, horizontal CNC lathes, ultra-precision CNC lathes, and high-precision grinding combinations (including external and internal cylindrical grinders) to cover the full-process machining requirements of precision small components.
Automation and Clamping: Deploys 6-axis articulated robots (in a ceiling-mounted gantry form) for precise loading/unloading handling, supplemented by an intelligent AGV system for logistics scheduling. Combined with automatic cleaning units, deburring systems, and zero-point quick-change tooling, a closed-loop automated process is constructed.
Intelligent Control and Auxiliary Systems: Integrates an off-line central automated warehouse and cabinet system for intelligent storage; features the CHINAF PCS control system, tool management system, and RFID automatic identification system to realize full-element data collection. Equipped with centralized fluid supply/return systems, centralized chip removal systems, and safety protection systems to ensure green, safe, and long-term operation of the production line.

Full-Process Unmanned Operation: Through the synergy of the AGV logistics system and the central automated warehouse, combined with robotic automation, full-process automation of part machining, inspection, cleaning, logistics, and storage is realized. This significantly reduces reliance on manual labor and boosts production efficiency.
Dual Improvement in Quality and Management: By integrating tool life management and automatic tool setting functions, along with precision machining equipment and inspection units, high-consistency quality of precision small parts is ensured. Simultaneously, digital lean management of waste chips/liquids, equipment maintenance, and inventory is achieved.
Digital Twin Visualization: The system deeply integrates digital twin technology to realize visual monitoring and virtual simulation of the production process. This not only optimizes on-site operation and maintenance but also provides data-driven decision support for subsequent process iteration and capacity expansion.