Blade XXXX Automated Grinding Cell

• Core Requirements:
  The customer requires multi-position precision grinding of Blade XXXX—serration, tenon bottom face, leading and trailing edges, concave and convex platforms, and blade tip—and the integration of automatic batch engraving, projection inspection, CMM inspection, and unified full-process data control.
• Existing Bottlenecks:
  The original machining mode suffers from high investment cost, low grinding efficiency, and long commissioning cycles; moreover, part clamping is cumbersome and quality cannot form closed-loop management, making it hard to meet batch-production and high-precision R&D demands—an integrated automated grinding solution is urgently needed.

• Core Machining Equipment: Custom-configured 4 CNC creep-feed grinding machines (3-axis grinder + 2-axis rotary table, not five-axis simultaneous) and 1 five-axis milling machining center, innovatively adopting a "3-axis + rotary table" control mode to precisely cover multi-position grinding and milling, greatly reducing equipment procurement cost while ensuring accuracy.
• Automated Logistics: Equipped with a six-joint robot (with a 7th-axis floor rail), high-precision zero-point positioning system, and CHINAF custom fixture library and loading/unloading stations, realizing automatic blade transfer, clamping, and loading/unloading across the full process; achieves multi-station machining with a single clamping, eliminating manual-intervention errors.
• Inspection & Supporting: Integrates CMM, serration profile measurement system, identification system, and automatic engraving equipment, realizing automatic projection inspection, full-dimension CMM inspection, and automatic batch-number engraving; meanwhile uses CMM data for machining compensation and pose adjustment, building a full-closed-loop quality traceability system.
• Integration & Assurance: Runs CHINAF cleaning system, safety protection system, custom fixtures, and the independently developed PCS production management software; integrating digital-twin technology with turnkey service to achieve seamless data integration and unified control of the entire cell, completing project implementation in one stop.

• Significant Cost Reduction & Efficiency Gain: The innovative "3-axis + rotary table" configuration replaces the traditional high-cost five-axis simultaneous control, maximizing cost-performance; through the company's self-developed HF-DTwins® digital-twin technology, commissioning and R&D cycles are shortened, and multi-station integrated machining raises overall efficiency by 10%.
• Precise & Controllable Quality: Relying on the CMM for machining compensation and full-closed-loop machining, paired with multiple high-precision inspection systems, comprehensively guarantees blade grinding accuracy and consistency, with yield rate far exceeding expectations.
• Intelligent Digital Control: The PCS system achieves full-equipment data collection and centralized control, breaking down information silos; digital twin and automation deeply coordinate, driving production toward intelligent and standardized upgrading.
• Worry-Free & Efficient Implementation: Provides full-process turnkey service covering all links from fixture design and equipment commissioning to part machining, requiring no multi-party coordination from the customer, rapidly realizing capacity upgrade and digital transformation.