Success Cases
Success Cases
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Part XXXX Digital Machining Cell for Housing-Type Parts

Customer Pain Points

  • Core Requirements:
    The customer's core requirement centers on the multi-position precision machining of Part XXXX housing-type parts made from aero-engine superalloy materials.
  • Existing Bottlenecks:
    The current machining mode suffers from a low level of automation, cumbersome processes with poor handoffs, and noticeable fluctuations in machining accuracy—making it difficult to meet the strict tolerance requirements of such parts.
    Non-standard tool management and inefficient quality-inspection workflows prevent fully automated, closed-loop production, leaving both productivity and product consistency hard to improve.
    An integrated digital machining solution is urgently needed to systematically remove these bottlenecks and achieve intelligent, standardized upgrading of housing-type part machining.

Core configuration of the line body

  • Core Machining Equipment: One turn-mill machining center and two 4-axis milling machining centers—specially selected to suit the characteristics of superalloy materials—deliver integrated precision machining across multiple housing positions while balancing machining efficiency with accuracy.
  • Automated Logistics: A six-joint robot equipped with a 7th-axis floor rail, together with a custom material library, loading/unloading stations, and a self-developed automatic fixture-change system, forms a fully automated closed loop covering loading, transfer, fixture change, and unloading—minimizing manual intervention.
  • Precision Assurance & Quality Control: A high-precision zero-point positioning system, tool presetter, and vision-based identification system effectively eliminate human error and stabilize machining accuracy. A cleaning station, marking equipment, and a constant-temperature CMM handle post-machining treatment, identification, and full-process precision inspection, ensuring end-to-end quality traceability.
  • Integration Assurance:An in-line tool magazine, custom fixtures, a safety protection system, and HF-PCS production management software—bundled as a turnkey package—deliver seamless integration of equipment, software, and tooling, with a one-stop turnkey service completing project deployment.


Core configuration of the line body

Core Value

  • Efficiency Leap: Full-process automation replaces manual operation and enables uninterrupted 24-hour production. Compared with the previous manual-plus-single-machine mode, the takt time is cut by 42% and daily capacity rises by 56%, substantially shortening the delivery cycle and securing stable capacity for batch delivery of precision parts.
  • Controllable Quality: Built on the core technology combination of "zero-point positioning + vision identification + full-closed-loop compensation," dimensional machining tolerances are held within ±0.003 mm and the consistency yield rate reaches 99.97%—directly overcoming the industry-wide challenges of easy deformation and unstable accuracy in superalloy machining.
  • Cost Reduction & Efficiency Gain: Through HF-PCS intelligent scheduling and in-line tool-magazine management, tool wear is reduced by 35% and Overall Equipment Effectiveness (OEE) rises above 85%. Manual intervention is also reduced, lifting per-worker output threefold and directly cutting labor and rework costs by roughly 28%.
  • Worry-free Implementation: A full-process turnkey service covers solution design, equipment configuration, integration commissioning, and downstream O&M, lowering the customer's project-deployment and operation-management costs while accelerating their transition to digital, intelligent manufacturing.