EDM Digital Machining Cell for Blades

• Core Requirements:
  The customer's core requirement is the precision electro-discharge machining (EDM) of multiple blade types, requiring mixed-model production, equipment interconnection, and full-process digital control.
• Existing Bottlenecks:
  The original machining mode suffers from insufficient accuracy, high reliance on manual labor, and the absence of any digital control system—an integrated, intelligent machining solution is urgently needed to break through these production bottlenecks.

• Core Machining Equipment: Multiple EDM small-hole drilling machines are precisely adapted to the precision machining of film cooling holes and dustpan-shaped ports on various blades, balancing machining accuracy with mixed-model production needs and laying a solid hardware foundation for digital production.
• Automation & Fixturing:​ A six-joint robot and a high-precision zero-point positioning system, paired with a CHINAF custom fixture library and loading/unloading stations, support automatic electrode changing and automate the full process of blade transfer and fixturing—reducing manual intervention and improving operational continuity.
• Inspection & Supporting Systems:​ A non-contact laser measuring machine and a vision recognition system, together with a CHINAF drying machine, enable pre-machining pose adjustment, in-process online inspection, and post-machining cleaning—comprehensively ensuring product accuracy and cleanliness.
• Integration & Assurance:​ HF-PCS production management system, custom fixtures, and a turnkey package, supported by an edge computer, achieve seamless integration of equipment, software, and tooling and provide a one-stop deployment service—lowering the customer's coordination cost.

• Precision & Controllability:​ Relying on laser measurement and reverse-modeling technology combined with in-process inspection, machining errors are effectively reduced and product accuracy stability is ensured.
• Efficient Mixed-Model Production:​ Mixed-model machining of multiple blade types is achieved, with interconnected equipment and automatic electrode changing that substantially raise production efficiency and suit batch-production needs.
• Digital & Intelligent Control:​ HF-PCS enables full-process digital control with real-time equipment-status monitoring and data interconnection, driving production toward intelligent upgrading.
• Worry-free & Efficient Deployment:​ A full-process turnkey service requires no extra coordination from the customer, rapidly completing machining-capability upgrades and lowering operating costs.