EDM Digital Machining Cell

• Core Requirements: The client's core requirement is the precision EDM (Electrical Discharge Machining) of various types of blades, necessitating mixed-model production, equipment interconnection, and full-process digital control.
• Existing Pain Points: The original machining mode suffered from deficiencies in precision, high reliance on manual labor, and a lack of digital control systems. There was an urgent need for an integrated, intelligent machining solution to break through these production bottlenecks.

• Core Machining Equipment: Multiple EDM small-hole drilling machines, precisely adapted for the precision machining of film cooling holes and "dustpan mouth" features on various blades, balancing machining accuracy with the demands of mixed-model production, laying a solid hardware foundation for digital manufacturing.
• Automation and Clamping:​ Equipped with a six-axis robot and a high-precision zero-point positioning system, complemented by CHINAF custom tool libraries and loading/unloading stations. Supporting automatic electrode changing, this unit realizes full-process automation for blade transfer and clamping, reducing manual intervention and enhancing operational continuity.
• Inspection and Support:​ Configured with non-contact laser measuring machines and vision recognition systems, supplemented by CHINAF dryers, realizing pose adjustment before machining, online inspection during machining, and cleaning treatment after machining, comprehensively ensuring product precision and cleanliness.
• Integration and Assurance:​ Features the CHINAF PCS Production Management System, custom tooling, and a turnkey package, equipped with edge computers to achieve seamless integration of equipment, software, and tooling. Providing one-stop implementation services significantly reduces client coordination costs.

• Precise and Controllable:​ Relying on laser measurement and reverse modeling technology, combined with online inspection, machining errors are effectively reduced, ensuring stable product precision.
• Efficient Mixed-Line Production:​ Realizing mixed-model machining for various blades, with interconnected equipment and automatic electrode changing, significantly boosting production efficiency to meet mass production demands.
• Digital Intelligent Control:​ Through the PCS system, full-process digital control is achieved, featuring real-time equipment status monitoring and data interoperability, driving the upgrade of production towards intelligence.
• Worry-Free and Efficient Implementation:​ Providing a full-process turnkey service that requires no additional client coordination, rapidly completing the upgrade of machining capabilities while reducing operational costs.